RV20 plus Main Brush Stuck, Even When Squeaky Clean
CONTEXT
I have owned this 'RV20 max plus' robot vacuum for 6 months. During that period I have received the "main brush stuck" alert several times. In the past, the robot has wrapped something on the brush like a small cord, shoe string, etc. Removing the brush and freeing the object solved the problem.
SYMPTOMS
This time I got the alert when there was nothing but some hair was on the brush. I cleaned it thoughroughly, and restarted it. During the next 5 minutes I heard the robot try to restart the brush several times, with a squeak emanating each time. Finally, the robot stopped and sent the "main brush stuck" alert once again.
DIVING IN
With little to lose, I took the robot apart (very difficult, as I could find no help online) to find the problem. After locating and servicing the main brush drive assembly, and then reassembling the robot, it iworks correctly.
PROBLEM
On the output of the main brush drive assembly is a plastic gear with a round boss, which has a square hole in the end to drive the square protrusion on the end of the brush. You can see this when you remove the brush; it is the round white thing with the square hole. This round boss fits closely through a brass bushing, which has been pressed into the plastic body of the main brush drive assembly. Apparently a small amount of dust/dirt/hair got in between the brass bushing and the output boss, thus greatly increasing the drag on the brush motor to the point that it could not keep the brush spinning.
FIX
I removed the main brush drive assembly, then dissasembled it and then cleaned the boss and the bushing with a cotten swab dipped in 98% rubbing alcohol. Afterwards I moved some of the excess lithium grease to replenish what I had removed. Finally I reassembled the robot and put it back to work.