MicroSDcard seems to have abnormal expansion capacity

I am using sandisk 128gb xc1 card format with fat32 type.
I am facing an issue after the fw upgrade where the card has stopped working and tapo app shows an error saying MicroSD card seems to have abnormal expansion capacity. Card was working fine earlier.
I have tried everything that is discussed earlier in the community pages like hwtest, reformat, reinsert, even tried to format 32gb only but I have wasted enough time. I can see 256 placeholder files are created on the card but no recording.
I am of the opinion that there is definitely and issue with the FW.
Would appreciate any kind of help here.
Thanks
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Happened to me out the blue in one of my TC60 camera this morning,
It's been working fine for over 6 month without any problems and it's a a good quality named brand card
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